Gasoline Direct-Injection
” Powering Your Journey with CNG and LPG Solutions for Every Vehicle and Boat “
Sichuan Lyante Gas Equipment Co., Ltd.
Based in Chengdu, China, we specialize in the production of CNG LPG gas accessories for vehicles and boats, offering customized processing services to meet your requirements.
LET’S WORK TOGETHER!
We are pretty good at manufacturing customized products according to the drawings or samples provided by customers.
Steps are:
- Customers provide physical samples or drawings.
- Our factory analyzes the sample drawings, estimates the price, and makes samples.
- We send samples to customers for testing.
Can you explain the steps of processing services for customized products?
Sure, here’s a description of the six steps involved in the CNC (Computer Numerical Control) machining design and processing of a natural gas vehicle (CNG) injection rail:
Design and Modeling:
- CAD Design: The process begins with creating a detailed 3D model of the injection rail using CAD (Computer-Aided Design) software. This includes defining the dimensions, shapes, and features of the component, such as fuel channels, mounting points, and ports for injectors.
- Simulation and Testing: The CAD model is then subjected to simulation tests to ensure it meets all functional and structural requirements. This step helps identify potential design flaws and allows for optimization before physical production.
Material Selection:
- Material Analysis: Select an appropriate material for the injection rail, typically high-strength aluminum or stainless steel, to withstand the pressure and corrosive nature of natural gas.
- Material Procurement: Once the material is selected, it is procured in the required dimensions and quantities.
CNC Programming:
- CAM Programming: Convert the CAD model into a set of instructions for the CNC machine using CAM (Computer-Aided Manufacturing) software. This involves creating toolpaths, selecting cutting tools, and defining machining parameters such as speed and feed rates.
- Code Generation: The CAM software generates the G-code, which is the specific code used by CNC machines to perform the machining operations.
CNC Machining:
- Setup and Calibration: Set up the CNC machine by mounting the material on the machine bed and calibrating the machine tools. This includes aligning the material and setting zero points.
- Machining Operations: Execute the G-code on the CNC machine to perform various machining operations such as milling, drilling, and threading. This step transforms the raw material into the desired shape and specifications of the injection rail.
Inspection and Quality Control:
- Dimensional Inspection: After machining, the injection rail undergoes rigorous inspection using precision measurement tools like calipers, micrometers, and CMM (Coordinate Measuring Machines) to ensure it meets the design specifications.
- Surface and Structural Testing: Additional tests, such as surface finish analysis and structural integrity testing, are conducted to ensure the part is free of defects and can withstand operational stresses.
Finishing and Assembly:
- Surface Treatment: Apply surface treatments, such as anodizing or coating, to enhance the corrosion resistance and durability of the injection rail.
- Final Assembly and Testing: Assemble the injection rail with other components, if necessary, and perform final functional tests to ensure it operates correctly within the CNG fuel system.
Each of these steps is critical in ensuring that the injection rail meets the stringent performance and safety standards required for natural gas vehicles.
LPG CNG Autogas Conversion Solution Best-Selling Models
About us
Sichuan Lyante Gas Equipment Factory
Sichuan Lyante Gas Equipment is a leading manufacturer specializing in the custom processing of compressed gas equipment for both automobiles and motorboats. Our factory is renowned for its cutting-edge capabilities in producing high-quality, reliable compressed gas systems tailored to meet the specific needs of our clients. We pride ourselves on our expertise in custom fabrication, ensuring that each product is designed and manufactured to the highest standards of performance and safety.
Our product line includes advanced automotive natural gas conversion kits, which are meticulously engineered to enable a seamless transition from traditional fuel systems to environmentally-friendly natural gas solutions. These kits are designed to provide optimal performance, efficiency, and durability, ensuring a smooth and effective conversion process for a variety of vehicle models.
Our Services
In addition to our conversion kits, we also specialize in the development and production of in-cylinder direct injection ECUs (Engine Control Units) for converted vehicles. Our state-of-the-art ECUs are designed to precisely control the injection process, enhancing fuel efficiency and reducing emissions. These units are integral to the performance and reliability of natural gas-powered vehicles, ensuring they meet stringent environmental standards while maintaining optimal engine performance.
We also offer portable chargers for electric vehicles, providing convenient and efficient charging solutions for EV owners. Our portable chargers are designed for ease of use, reliability, and fast charging, making them an essential accessory for modern electric vehicles.
Furthermore, we have extensive capabilities in the custom processing of automotive wiring harnesses for gas-powered vehicles. Our custom wiring harnesses are crafted to ensure perfect compatibility and reliability, catering to the specific needs of each vehicle and ensuring optimal performance and safety of the gas conversion systems.
At Sichuan Lyante Gas Equipment, we are committed to innovation, quality, and customer satisfaction. Our advanced manufacturing processes, coupled with our dedicated team of experts, enable us to deliver superior compressed gas solutions that meet the diverse needs of the automotive and marine industries.
Our Work
WE WORK WITH
Our Clients
Our clients include LPG CNG gas-powered vehicle and boat companies across China, Europe, Asia, America, and Africa. We can provide parts of varying quality according to the specific requirements and budget of our clients.
MEET US
Our Team
Tang
Technical Engineer/ Co-Funder
Whatsapp: +86 18888366669
Azul
Spanish Sales
Whatsapp: +86 18121965647
E-mail: azulnewenergy@outlook.com
Lu
English Chiness Sales
Whatsapp: +86 13538825954
E-mail: info@lyantegas.com
Sichuan Lyante Gas Equipment Co., Ltd.
We provide parts for converting gasoline to clean gas in cars and boats, including single-point carburetors, sequential-point fuel injection, and GDI direct injection systems. All parts come with a one-year warranty.
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